Supercapacitors from Standard Bricks

(arstechnica.com)

83 points | by tomcam 1351 days ago

6 comments

  • Animats 1350 days ago
    Energy density of 222 µWh cm−2

    As a battery, this is not useful.

    A standard brick is 2Kg, volume 1300 cm^2, or 0.0015 Kg/cm^2. So that's 148,000 uWh/Kg, or 0.148 Wh/Kg.

    That's not much. A lead-acid battery is 30 to 50 watt-hours / Kg. Existing ultracapacitors have an energy density of 5 to 10 watt-hours / Kg. So this is about 1/200th the energy density of a lead-acid battery, or 1/33 of an ultracapacitor. Not bad for a first try. It may be possible to improve on the material. Get the surface to volume ratio up.

    But as a capacitor, it's quite good. Use this technology to replace ordinary electrolytic capacitors in power supplies. Capacitors have been the weak point in power supplies for a century. As an ordinary capacitor, it's 1.60F/cm^2 at 1.2V. Farad, not uF. That's very good compared to ordinary electrolytics. The main problem is the low current - 0.5mA/cm^2. That has to be increased for this to be useful as a filter cap. That's mostly a connection problem - getting enough conductor near the capacitor component.

    • hinkley 1350 days ago
      It looks like they claim about 20Wh in a reasonably-sized wall.

      Not killowatt hours. Watt hours.

      This is so far off from commercial densities that you are probably right, but it might be worth looking at some what-ifs for the next technology that starts out an order of magnitude or two higher.

      Mass has its uses, and if we are looking at system efficiency we should look at cogeneration options for heavy solutions. In a home, thermal mass has its uses for efficient temperature regulation. A big clunky solution that sits in your basement and works as a heat storage device to dampen temperature cycling might still be practical, at least at some latitudes.

      • ce4 1349 days ago
        And cost-wise, the price of the used platinum foil and PEDOT electrolyte is also neglected but due to the low energy density a lot of that is needed as well. The article however emphasizes the cheap base material several times (bricks) and everyone has an idea of bricks. To me this publication can't hide that it has a PR smell to it. Also the peer review discussion is unexpectedly long and energy density wasnt initially considered to be included in the publication...

        https://static-content.springer.com/esm/art%3A10.1038%2Fs414...

        Edit: This article employs a clever (let's call it) reverse-bikeshedding trap by including a well known element with some easy to grasp attributes (cheap, abundant, easy to handle, nontoxic) in a complex environment (battery physics/chemistry) to spark a viral story where anyone can participate in.

    • arcticbull 1350 days ago
      The issue with using them in power supplies is the ESR (equivalent series resistance). Check out this Rohm data sheet for more info [1].

      Aluminum polymer electrolytics already provide both large bulk capacitance and good ESR and ESL performance (although they’re a bit more expensive than more common chemistries).

      Not to mention, you can reduce the capacitance necessary for your design by increasing the switching frequency so bulk capacitance isn’t nearly as important. You can also synthesize bulk capacitors with good ESR and ESL by using an aluminum electrolytic in parallel with, for instance, an MLCC ceramic capacitor or even niobium or tantalum. [2] Careful with tantalum though, not only is it a conflict material it tends to exhibit, uh, thermal runaway (they explode).

      I didn’t see ESR performance in the write up but I suspect if it was low-ESR they would have led with that. Likely the 0.5mA/cm^2 limit is due to a sky-high ESR.

      [1] http://rohmfs.rohm.com/en/products/databook/applinote/ic/pow...

      [2] https://www.ti.com/lit/an/slyt639/slyt639.pdf

    • AaronFriel 1350 days ago
      They aren't using a full standard brick, just slivers of them with these dimensions:

      1 cm × 0.5 cm × 0.28 cm

      Does your math change if you're basing it off these 0.25 gram slivers of brick?

      • elil17 1349 days ago
        No, the article normalizes for volume
        • AaronFriel 1347 days ago
          Seems rather uncreative to just take a plain brick wall and coat it. Wouldn't adding perforations, divots, or slicing the brick into shards dramatically increase the capacity?
    • elil17 1350 days ago
      It’s also not a very good energy per unit cost, at about $600 per kWh (assuming $0.50 per brick, which is fairly typical for bulk brick orders). Meanwhile, Tesla is targeting a supercapacitor cost of $150/kWh.
      • SEJeff 1349 days ago
        They're targeting a battery cost of $100 / kWh per Elon some time ago.
      • limomium 1350 days ago
        Yeah but if you're building a house, you need the bricks anyway. Why not make your walls a battery while at it?
        • war1025 1349 days ago
          Are there still places where brick construction is common?

          Any semi-modern building I've seen in my area is wood-frame with maybe a decorative brick facade on part of a wall.

          I can't imagine the cost of building a brick house makes any financial sense when compared to more modern construction methods.

          Am I wrong in this?

          • MetallicCloud 1349 days ago
            I'm no expert, but anecdotally in Australia I see lots of brand new brick houses.
            • bioipbiop 1349 days ago
              As an Australia who grew up in a neighbourhood while under construction, they’re all just brick facades.
          • frosted-flakes 1349 days ago
            In southern Ontario, Canada, the vast majority of houses are stick-built with complete brick facades on all sides of the house. This is even the case on "cheap" subdivision houses that are 4 feet apart.
          • morsch 1349 days ago
            I think it's very common in Germany, though I can't find any source to confirm my intuition.
          • SEJeff 1349 days ago
            Many parts of the US prefer the aesthetics of brick. It isn't about the cost.
            • war1025 1349 days ago
              > Many parts of the US prefer the aesthetics of brick

              At least around here, if you want the aesthetic, you go for wood frame with brick facade.

              How does brick work for modern wiring, plumbing, insulation needs? Most of that stuff is traditionally routed at least partially through load bearing walls.

              • serf 1349 days ago
                >How does brick work for modern wiring, plumbing, insulation needs? Most of that stuff is traditionally routed at least partially through load bearing walls.

                it's not much different other than the addition of a masonry drill bit.

                in the case of very large plumbing, sometimes whole bricks are left out and the area filled/finished with a conrete mixture and left to set around the pipe.

              • SEJeff 1349 days ago
                Yes. Modern brick buildings generally have load bearing frames and then brick in place of vinyl, but they're still called brick houses :)

                External walls being load bearing is generally not a thing anymore since the "invention" of sensible construction methods and steel re-inforced cement / concrete.

    • rumanator 1349 days ago
      > As a battery, this is not useful.

      I disagree. The article also states that a brick can be fully charged in 15 seconds. If we go by your back-of-the-napkin math, this would mean the equivalent of a lead-acid battery would take a couple of minutes to fully charge.

      Meanwhile, a lead-acid battery takes 12-16 hours to charge.

      Depending on how these bricks handle load cycles, this technology seems absolutely brilliant for applications that involve energy storage/load balancing from renewable energy sources.

    • p1mrx 1349 days ago
      > volume 1300 cm^2

      cm^2 is a unit of area, not volume. That said, I can't correct your numbers because I have no idea what the area of a brick means.

    • 11thEarlOfMar 1349 days ago
      Not useful as a battery, artists could do a lot with it.
    • numpad0 1349 days ago
      > volume 1300 cm^2

      Discrepancy detected

  • moh_maya 1350 days ago
    A well explained article from Ars Technica discussing this. As ever, the comments are at least as insightful and interesting as the article.

    https://arstechnica.com/science/2020/08/how-to-turn-regular-...

    • dang 1350 days ago
      Ok, we'll change to that from https://www.nature.com/articles/s41467-020-17708-1. Thanks!

      For specialized papers it's generally better to submit the highest-quality third party description and link to the paper in the comments. Exceptions would be fields like computing where the bulk of the audience is able to read the specialized paper without much trouble.

  • SEJeff 1349 days ago
    I wonder if this could be used with the bricks used from expelled tunnel material from the Boring Company. It would dovetail nicely into the rest of Musk Enterprises.

    https://electrek.co/2018/07/13/elon-musk-boring-company-bric...

  • sp332 1350 days ago
    This is a great result from some off-the-shelf materials (uh, and a vacuum deposition chamber I guess). With some engineering for cheap manufacturing and improved capacity, the modifications might at least pay for themselves.
    • hinkley 1350 days ago
      Maxwell was essentially doing this with activated charcoal, weren't they? While it might be surprising to many of us, I doubt it's that surprising to anyone working, or even investing, in this problem domain.
  • mrfusion 1350 days ago
    I’m confused what the dialectic medium separating the two charged elements is?
    • moftz 1350 days ago
      Figure 5b has a description that reads "Cyclic voltammograms for symmetric supercapacitors using 1 M H2SO4 aqueous electrolyte and poly(vinyl alcohol)/H2SO4 gel electrolyte". Looks like you can either submerge the bricks in a solution or have a gel layer between them to produce the actual capacitor structure.
      • mrfusion 1350 days ago
        So it takes two bricks to make one capacitor with the gel between them?
      • ryanmarsh 1350 days ago
        They must be in sulfuric acid? So we’re not building houses out of this any time soon.
        • moftz 1337 days ago
          I don't think this would be for building homes, it would just be a potentially cheap way to build large capacitor banks for homes.
        • hinkley 1350 days ago
          It would probably help with rodent and insect problems though...
  • woodandsteel 1349 days ago
    Question: why is this called a supercapacitor, rather than just a standard one?
    • projektfu 1349 days ago
      They have about 4-8 orders of magnitude more capacitance per unit area than film or typical electrolytic capacitors.
    • elihu 1349 days ago
      I assume because the article gets more clicks that way, but if there's a deeper explanation I'd be happy to be corrected.